Understanding Lithium Battery Shipping Requirements
With the rise of electric vehicles and electronics, lithium batteries are in high demand. Shipping these batteries, whether by sea or air, requires strict safety regulations. These rules are crucial not only for cargo safety but also for personnel safety. In this article, I will explain lithium battery shipping requirements, common transport methods, and how to comply with international standards.
The Types
These both types require special handling during transport to ensure safety.
Lithium-Ion Batteries (Li-ion): Rechargeable batteries commonly found in devices like laptops, smartphones, and electric vehicles. While safer than lithium metal batteries, they can still overheat and catch fire if damaged or mishandled.
Lithium Metal Batteries (Li-metal): Non-rechargeable batteries often used in smaller devices such as cameras. These are more dangerous than Li-ion batteries, especially when damaged or exposed to moisture.
What Are The Requirements For Packaging?
Batteries must be completely encapsulated in non-metallic material and avoid contact with any conductive material (e.g. metal).
Packaging materials should be hermetically sealed to avoid leakage of battery liquid and spreading to surrounding items.
Lithium-ion batteries in vehicles or equipment must be securely fastened in the battery base.
The integrity of the package needs to be ensured to prevent damage due to movement.
What Are The Requirements For Special Markings Or Roll Labels?
1. Symbol
The symbol is usually a graphic of a lithium battery within a black border. The symbol is usually displayed prominently on the package for quick identification by transportation, unloading and handling personnel.

2. Dangerous Goods Marking
UN number (United Nations number) is for lithium battery shipments, usually need to be marked “UN3480” (transported separately) or “UN3481” (transported with equipment).

3. Class 9 Lithium Battery Danger Labeling
Each package must be labeled with a Class 9 lithium battery hazard label.

Shipping Requirements
Sea Freight:
When shipping by sea, the International Maritime Dangerous Goods (IMDG) Code governs their transport. This code ensures safety through the following measures:
Labeling: All packages containing lithium batteries must display the “Lithium Battery” symbol. Bulk shipments also require additional hazard labels to ensure proper handling.
Documentation: Proper documentation must be provided to declare the batteries as dangerous goods. This includes listing the battery details, quantity, and packaging information.
Air Freight:
Shipping by air is even more strictly regulated due to the higher risks associated with flying. The International Civil Aviation Organization (ICAO) and International Air Transport Association (IATA) have set guidelines for air transport:
Watt-Hour (Wh) Limits: For air transport, lithium batteries are regulated based on their energy capacity. Batteries over 300 Wh can only be shipped by cargo planes and cannot be transported on passenger flights.
Labeling and Documentation: Shipments must be declared as dangerous goods with the appropriate Dangerous Goods Declaration and labels indicating the presence of lithium batteries.
Potential P-roblems From Not Following The Shipping Rules.
- Fire or Explosion
- Toxic Gas Emissions
- hipping Delays and Accidents
Real-life examples of explosions during international transportation
Yang Ming Marine Cargo Ship Explosion (2020)
This explosion was widely reported in the news and served as a critical reminder of the importance of following shipping regulations and proper handling procedures when transporting lithium batteries internationally. The aftermath of this incident led to further discussions within the maritime industry about strengthening lithium battery transport safety standards.
Conclusion
Failure to comply with these transportation regulations can lead to a variety of safety hazards, legal issues, environmental damage, financial loss and personal injury. In order to ensure safe and compliant transportation, it is vital to comply with international regulations and guidelines for packaging, labeling and handling. This not only protects the safety of your goods, but also ensures compliance and minimizes legal risks.
Whether you’re shipping batteries by air, sea, or land, ensuring compliance with the rules is essential for a smooth and safe shipping experience.
If you need more information or have any questions about the this blog, feel free to reach out.